Product Name: High Speed Light Gauge Steel Framing Machine | PLC Control Metal Stud Roll Former with Servo Motor
Product Overview:
The High Speed Light Gauge Steel Framing Machine is a premium, next-generation production line engineered for the rapid and precise manufacturing of light steel studs and tracks. Distinguished by its advanced servo motor technology and intelligent PLC control system, this roll former delivers exceptional forming speeds and ultra-accurate cutting lengths. It is the ultimate solution for high-volume manufacturers producing metal framing components for residential, commercial, and industrial drywall construction systems.
The High Speed Light Gauge Steel Framing Machine is a premium, next-generation production line engineered for the rapid and precise manufacturing of light steel studs and tracks. Distinguished by its advanced servo motor technology and intelligent PLC control system, this roll former delivers exceptional forming speeds and ultra-accurate cutting lengths. It is the ultimate solution for high-volume manufacturers producing metal framing components for residential, commercial, and industrial drywall construction systems.
Key Features:
- Servo Motor Precision Control: Equipped with a high-performance servo motor for the feeding and cutting mechanisms, ensuring ultra-precise length accuracy, smooth acceleration, and high-speed response without compromising quality.
- Intelligent PLC & HMI Interface: Features a state-of-the-art PLC with a user-friendly touch screen, allowing for easy parameter setup, automatic batch counting, and real-time production monitoring.
- High-Speed Continuous Production: Optimized mechanical structure and high-efficiency gear-motor drive system enable significantly faster forming speeds compared to standard models, maximizing daily output and profitability.
- Integrated Hydraulic Punching System: Built-in automatic punching units accurately create service holes, screw dimples, and mounting slots on the fly, perfectly synchronized with the forming speed.
- Flying Cut-Off Technology: The servo-driven flying shear cuts profiles to exact lengths while the machine is in motion, eliminating the need to stop the line and drastically reducing cycle times.
- Robust & Wear-Resistant Rollers: Forming rollers are machined from high-grade bearing steel and treated with chrome plating and vacuum quenching to ensure a long lifespan and maintain strict dimensional tolerances.
Applications:
This high-speed machine is ideal for large-scale production of light gauge steel framing, including:
This high-speed machine is ideal for large-scale production of light gauge steel framing, including:
- C-type metal studs and U-type tracks for drywall partitions
- Load-bearing and non-load-bearing wall framing
- Suspended ceiling grids and furring channels
- Prefabricated steel villas and modular construction components
After-Sales Service & Support:
- Warranty: Comprehensive warranty for the entire machine (excluding consumable parts).
- Overseas Installation & Training: Professional engineers dispatched to your facility for installation, debugging, and comprehensive operator training.
- Technical Support: Round-the-clock online troubleshooting and lifelong maintenance guidance.
- Spare Parts Guarantee: Long-term supply of original spare parts, servo components, and custom roller molds at competitive factory prices.
Why Choose Us?
We specialize in high-performance roll forming machinery tailored for the modern construction industry. By integrating servo motor precision with high-speed forming capabilities, our machines provide unmatched efficiency and product quality. Whether you need standard profiles or custom designs, we deliver complete, turnkey production solutions backed by dedicated after-sales support. Contact us today for a customized quote and production line layout!
♦ COMPANY PROFILE:
Hebei Xinnuo Roll Forming Machine Co., Ltd., not only produce different types of professional roll forming machines, but also develop intelligent automatic roll forming production lines, C&Z shape purline machines, highway guardrail roll forming machine lines, sandwich panel production lines, decking forming machines, light keel machines, shutter slat door forming machines, downpipe machines, gutter machines, etc.
Advantages of Roll Forming A Metal Part
There are several advantages of using roll forming for your projects:
- The roll forming process allows operations such as punching, notching, and welding to be performed in-line. Labor cost and time for secondary operations are reduced or eliminated, reducing part costs.
- Roll form tooling allows for a high degree of flexibility. A single set of roll form tools will make almost any length of the same cross-section. Multiple sets of tools for varying length parts are not required.
- It can provide better dimensional control than other competing metal forming processes.
- Repeatability is inherent in the process, allowing easier assembly of roll formed parts into your finished product, and minimizing problems due to “standard” tolerance build up.
- Roll forming is typically a higher speed process.
- Roll forming offers customers a superior surface finish. This makes roll forming an excellent option for decorative stainless steel parts or for parts requiring a finish such as anodizing or powder coating. Also, texture or pattern can be rolled into the surface during forming.
- Roll forming utilizes material more efficiently than other competing processes.
- Roll formed shapes can be developed with thinner walls than competing processes
Roll forming is a continuous process which converts sheet metal into an engineered shape using consecutive sets of mated rolls, each of which makes only incremental changes in the form. The sum of these small changes in form is a complex profile.
