Product Name: Galvanized Steel Furring Channel Roll Forming Machine | High Precision Ceiling Omega Profile Making Machine
Product Overview:
The Galvanized Steel Furring Channel Roll Forming Machine is a specialized, high-precision production line designed to manufacture Omega (Ω) profiles and furring channels for suspended ceiling systems and drywall framing. Engineered for stability and exact dimensional accuracy, this machine transforms galvanized steel coils into resilient, lightweight metal channels. It is an essential piece of equipment for manufacturers aiming to supply premium ceiling grids and wall framing components for modern commercial and residential construction.
The Galvanized Steel Furring Channel Roll Forming Machine is a specialized, high-precision production line designed to manufacture Omega (Ω) profiles and furring channels for suspended ceiling systems and drywall framing. Engineered for stability and exact dimensional accuracy, this machine transforms galvanized steel coils into resilient, lightweight metal channels. It is an essential piece of equipment for manufacturers aiming to supply premium ceiling grids and wall framing components for modern commercial and residential construction.
Key Features:
- High-Precision Omega Forming: Utilizes custom-engineered roller stations to ensure perfect Ω-shape geometry, providing superior load-bearing capacity and easy integration with suspension systems.
- Advanced PLC Control System: Features an intuitive touch-screen interface for accurate length setting, batch counting, and real-time fault diagnostics, ensuring seamless and automated operation.
- Automatic Punching & Cutting: Integrated hydraulic punching and flying cut-off systems allow for precise hole patterns (e.g., for cross-tees or wires) and accurate length cutting without interrupting the continuous forming process.
- Heavy-Duty Construction: Built with a robust welded steel frame and premium-grade forming rollers (treated with chrome plating for durability) to minimize wear and maintain tight tolerances over extended production runs.
- Material Versatility: Optimized for processing galvanized steel coils, producing smooth, corrosion-resistant furring channels with clean edges and a professional finish.
- Customizable Profiles: Molds and rollers can be tailored to produce various sizes of Omega channels and furring profiles according to international or local market standards.
Technical Specifications:
- Raw Material: Galvanized Steel Coil / Cold Rolled Steel Coil
- Material Thickness: 0.3mm – 0.8mm (Customizable based on structural requirements)
- Forming Speed: 15 – 25 meters/minute (Adjustable via inverter)
- Roller Stations: 14 – 20 stations (Depends on the complexity of the Omega profile)
- Main Motor Power: 4 kW – 7.5 kW
- Hydraulic System Pressure: 10 – 12 MPa
- Control System: PLC + Touch Screen (Siemens, Mitsubishi, or Delta)
- Voltage: 380V/50Hz/3Phase (Customizable to local power standards)
- Machine Dimensions: Approx. 10m(L) x 1.0m(W) x 1.4m(H) (Subject to final layout design)
Applications:
This machine is widely utilized in the production of metal ceiling and partition systems, including:
This machine is widely utilized in the production of metal ceiling and partition systems, including:
- Suspended ceiling grids and furring channels
- Drywall partition framing and wall liners
- Interior acoustic ceiling systems
- Commercial office, hospital, and retail space renovations
After-Sales Service & Support:
- Warranty: 12-month comprehensive warranty covering the entire production line (excluding consumables).
- Installation & Training: Professional engineers dispatched overseas for machine installation, commissioning, and operator training (buyer covers related travel expenses).
- Technical Support: 24/7 online troubleshooting and lifelong technical consultation.
- Spare Parts Supply: Long-term supply of high-quality spare parts, forming rollers, and hydraulic components at factory-direct prices.
Why Choose Us?
We specialize in high-precision roll forming solutions tailored for the construction industry. Our Omega profile machines are designed to maximize your production efficiency while ensuring every furring channel meets strict quality standards. From customized mold design to reliable after-sales support, we are your trusted partner in light steel framing manufacturing. Contact us today for a free consultation and customized machine proposal!
♦ COMPANY PROFILE:
Hebei Xinnuo Roll Forming Machine Co., Ltd., not only produce different types of professional roll forming machines, but also develop intelligent automatic roll forming production lines, C&Z shape purline machines, highway guardrail roll forming machine lines, sandwich panel production lines, decking forming machines, light keel machines, shutter slat door forming machines, downpipe machines, gutter machines, etc.
Advantages of Roll Forming A Metal Part
There are several advantages of using roll forming for your projects:
- The roll forming process allows operations such as punching, notching, and welding to be performed in-line. Labor cost and time for secondary operations are reduced or eliminated, reducing part costs.
- Roll form tooling allows for a high degree of flexibility. A single set of roll form tools will make almost any length of the same cross-section. Multiple sets of tools for varying length parts are not required.
- It can provide better dimensional control than other competing metal forming processes.
- Repeatability is inherent in the process, allowing easier assembly of roll formed parts into your finished product, and minimizing problems due to “standard” tolerance build up.
- Roll forming is typically a higher speed process.
- Roll forming offers customers a superior surface finish. This makes roll forming an excellent option for decorative stainless steel parts or for parts requiring a finish such as anodizing or powder coating. Also, texture or pattern can be rolled into the surface during forming.
- Roll forming utilizes material more efficiently than other competing processes.
- Roll formed shapes can be developed with thinner walls than competing processes
Roll forming is a continuous process which converts sheet metal into an engineered shape using consecutive sets of mated rolls, each of which makes only incremental changes in the form. The sum of these small changes in form is a complex profile.
