Product Name: Automatic Light Steel Keel Roll Forming Machine | C U Channel Stud and Track Making Machine for Drywall
Product Overview:
The Automatic Light Steel Keel Roll Forming Machine is a highly efficient, fully automated production line designed specifically for manufacturing metal studs and tracks (C/U channels) used in drywall and light steel frame construction systems. This machine transforms galvanized steel coils into precise, high-strength framing components with exceptional speed and accuracy. It is the ideal solution for building material manufacturers looking to produce reliable, lightweight steel framing for residential, commercial, and prefabricated construction projects.
The Automatic Light Steel Keel Roll Forming Machine is a highly efficient, fully automated production line designed specifically for manufacturing metal studs and tracks (C/U channels) used in drywall and light steel frame construction systems. This machine transforms galvanized steel coils into precise, high-strength framing components with exceptional speed and accuracy. It is the ideal solution for building material manufacturers looking to produce reliable, lightweight steel framing for residential, commercial, and prefabricated construction projects.
Key Features:
- Fully Automated PLC Control: Equipped with an advanced PLC (Programmable Logic Controller) and touch-screen interface for seamless operation, parameter adjustment, and real-time monitoring.
- High-Precision Roll Forming: Utilizes premium-grade roller molds to ensure the exact dimensions, smooth edges, and structural integrity of C-type studs and U-type tracks.
- Integrated Punching & Cutting System: Features an automatic hydraulic punching and cutting mechanism that accurately creates mounting holes and cuts profiles to custom lengths without stopping the production line.
- Versatile Profile Production: Capable of producing a wide range of standard drywall framing profiles, including CD/UD, CW/UW, and V/T/W shapes, with customizable mold options.
- Durable & Stable Structure: Built with a heavy-duty welded steel base, high-quality gear-motor drives, and precision bearings to ensure stable, low-noise operation and a long service life.
- Material Compatibility: Processes high-quality galvanized steel coils with a typical thickness range of 0.3mm to 1.2mm, ensuring the final products meet international construction standards.
Technical Specifications:
- Raw Material: Galvanized Steel Coil / Cold Rolled Steel Coil
- Material Thickness: 0.3mm – 1.2mm (Customizable)
- Forming Speed: 15 – 30 meters/minute (Depending on profile complexity and punching frequency)
- Roller Stations: 12 – 22 stations (Varies based on profile size and machine configuration)
- Main Motor Power: 5.5 kW – 11 kW
- Hydraulic System Pressure: 10 – 12 MPa
- Control System: PLC + Touch Screen (Brands like Mitsubishi, Siemens, or Delta available upon request)
- Voltage: 380V/50Hz/3Phase (Customizable to local power standards)
- Machine Dimensions: Approx. 12m(L) x 1.2m(W) x 1.5m(H) (Subject to final design)
Applications:
This machine is widely used in the production of light steel keel systems for:
This machine is widely used in the production of light steel keel systems for:
- Interior and exterior drywall partition walls
- Suspended ceiling grids and framing
- Light steel villa and prefabricated house structures
- Commercial building interior renovations
After-Sales Service & Support:
- Warranty: 12-month free warranty for the entire machine (excluding consumable parts).
- Installation & Training: Free overseas engineer dispatch for installation, debugging, and operator training (buyer covers travel and accommodation expenses).
- Technical Support: 24/7 online technical support and lifelong maintenance guidance.
- Spare Parts: Comprehensive supply of original spare parts and roller molds at competitive prices.
Why Choose Us?
♦ COMPANY PROFILE:
Hebei Xinnuo Roll Forming Machine Co., Ltd., not only produce different types of professional roll forming machines, but also develop intelligent automatic roll forming production lines, C&Z shape purline machines, highway guardrail roll forming machine lines, sandwich panel production lines, decking forming machines, light keel machines, shutter slat door forming machines, downpipe machines, gutter machines, etc.
Advantages of Roll Forming A Metal Part
There are several advantages of using roll forming for your projects:
- The roll forming process allows operations such as punching, notching, and welding to be performed in-line. Labor cost and time for secondary operations are reduced or eliminated, reducing part costs.
- Roll form tooling allows for a high degree of flexibility. A single set of roll form tools will make almost any length of the same cross-section. Multiple sets of tools for varying length parts are not required.
- It can provide better dimensional control than other competing metal forming processes.
- Repeatability is inherent in the process, allowing easier assembly of roll formed parts into your finished product, and minimizing problems due to “standard” tolerance build up.
- Roll forming is typically a higher speed process.
- Roll forming offers customers a superior surface finish. This makes roll forming an excellent option for decorative stainless steel parts or for parts requiring a finish such as anodizing or powder coating. Also, texture or pattern can be rolled into the surface during forming.
- Roll forming utilizes material more efficiently than other competing processes.
- Roll formed shapes can be developed with thinner walls than competing processes
Roll forming is a continuous process which converts sheet metal into an engineered shape using consecutive sets of mated rolls, each of which makes only incremental changes in the form. The sum of these small changes in form is a complex profile.
