Energy-saving Composite Board Machine – Product Details
Product Overview
The Energy-saving Composite Board Machine is a new-generation high-efficiency, low-consumption automatic production line independently developed for environmentally friendly building material manufacturing. It integrates uncoiling, leveling, roll forming, precise gluing, composite pressing, fixed-length cutting and automatic stacking into one fully automated workflow. Different from traditional panel making equipment, this machine adopts optimized power configuration and mechanical structure design, greatly reducing idle power consumption and mechanical loss during operation. It is specially designed for mass production of energy-saving, thermal-insulated and fire-proof building composite panels, meeting the green and low-carbon production demands of modern construction industry.
Working Process
Metal coils are automatically uncoiled and precisely leveled to remove surface irregularities, then delivered to the roll forming unit for accurate profile shaping. The intelligent gluing system evenly sprays environmental adhesive on the metal plate surface, and perfectly compounds with core materials such as EPS, rock wool and PU foam. Through constant-pressure integrated lamination, the metal layer and core layer are tightly combined without bubbles or delamination. Finally, the finished composite boards are cut into standard sizes and automatically stacked, realizing continuous, unmanned and low-energy production.
Core Advantages
- Outstanding Energy-saving Performance: Adopts energy-efficient motors and optimized circuit control, effectively reducing power waste during start-up, operation and standby. Compared with traditional equipment, it achieves remarkable energy consumption reduction with lower production operating costs.
- Green & Environmental Protection: Equipped with closed gluing and dust-proof structure, avoiding glue overflow and material waste. The whole production process produces no pollution, conforming to international environmental protection production standards.
- Stable & High Yield Quality: Precision forming and constant-pressure composite technology ensure flat panel surface, uniform bonding strength and stable overall quality. The finished boards feature excellent heat insulation, sound insulation and fire resistance.
- High Automatic Intelligence: Equipped with mature PLC touch screen control system, supporting one-key start, automatic length setting, real-time fault alarm and intelligent operation. It minimizes manual operation and improves production consistency.
- Wide Production Compatibility: The equipment can produce multiple specifications of wall and roof composite panels with different core materials, flexible to meet diverse customized production needs of construction projects.
- Durable & Low Maintenance: Adopts heavy-duty integral welded frame and wear-resistant mechanical accessories. The modular structure design makes daily inspection, maintenance and parts replacement more convenient, reducing long-term maintenance cost.
Application Range
The energy-saving composite boards produced by this equipment are widely applied in energy-saving building projects, including industrial workshops, logistics warehouses, cold storage insulation projects, dust-free clean rooms, pharmaceutical workshops, prefabricated modular houses, new rural green buildings and commercial public buildings. It is core processing equipment for modern low-carbon energy-saving building enclosure materials.
Professional After-sales Service
We provide full lifecycle professional services for all equipment, including factory inspection, on-site installation guidance, equipment commissioning and professional operation training. We offer long-term quality warranty, lifelong free technical consultation and stable spare parts supply. Customized machine optimization solutions are available to adapt to different production environments and customer requirements.
♦ COMPANY PROFILE:
Hebei Xinnuo Roll Forming Machine Co., Ltd., not only produce different types of professional roll forming machines, but also develop intelligent automatic roll forming production lines, C&Z shape purline machines, highway guardrail roll forming machine lines, sandwich panel production lines, decking forming machines, light keel machines, shutter slat door forming machines, downpipe machines, gutter machines, etc.
Advantages of Roll Forming A Metal Part
There are several advantages of using roll forming for your projects:
- The roll forming process allows operations such as punching, notching, and welding to be performed in-line. Labor cost and time for secondary operations are reduced or eliminated, reducing part costs.
- Roll form tooling allows for a high degree of flexibility. A single set of roll form tools will make almost any length of the same cross-section. Multiple sets of tools for varying length parts are not required.
- It can provide better dimensional control than other competing metal forming processes.
- Repeatability is inherent in the process, allowing easier assembly of roll formed parts into your finished product, and minimizing problems due to “standard” tolerance build up.
- Roll forming is typically a higher speed process.
- Roll forming offers customers a superior surface finish. This makes roll forming an excellent option for decorative stainless steel parts or for parts requiring a finish such as anodizing or powder coating. Also, texture or pattern can be rolled into the surface during forming.
- Roll forming utilizes material more efficiently than other competing processes.
- Roll formed shapes can be developed with thinner walls than competing processes
Roll forming is a continuous process which converts sheet metal into an engineered shape using consecutive sets of mated rolls, each of which makes only incremental changes in the form. The sum of these small changes in form is a complex profile.
