Automatic Double Layer Forming Machine
The Automatic Double Layer Forming Machine is a highly efficient cold roll forming machine designed for the automatic production of two different metal profiles in one integrated unit. It combines decoiling, leveling, feeding, double-layer roll forming, hydraulic cutting and automatic stacking into a complete automated production line, ensuring stable and continuous operation with minimal labor involvement.
Featuring a dual-layer independent forming structure, this machine can produce two sets of profiles simultaneously without changing roller groups, greatly saving workshop space and improving production efficiency. The heavy-duty welded frame with stress relief treatment ensures high rigidity, low vibration and long service life. The forming rollers are made of hardened alloy steel with excellent wear resistance, guaranteeing high precision and smooth surface finish of the final products.
Equipped with a PLC touch screen control system, the machine supports automatic length setting, speed adjustment, fault detection and one-key operation, making it easy to operate and maintain. It is widely used for processing galvanized steel, color steel, aluminum and other metal sheets into roof panels, wall panels, corrugated sheets and building tiles.
Fully customizable according to customer profile requirements, this machine is an ideal choice for construction material factories, steel structure manufacturers and metal processing enterprises seeking high efficiency, space saving and stable production performance.
♦ COMPANY PROFILE:
Hebei Xinnuo Roll Forming Machine Co., Ltd., not only produce different types of professional roll forming machines, but also develop intelligent automatic roll forming production lines, C&Z shape purline machines, highway guardrail roll forming machine lines, sandwich panel production lines, decking forming machines, light keel machines, shutter slat door forming machines, downpipe machines, gutter machines, etc.
Advantages of Roll Forming A Metal Part
There are several advantages of using roll forming for your projects:
- The roll forming process allows operations such as punching, notching, and welding to be performed in-line. Labor cost and time for secondary operations are reduced or eliminated, reducing part costs.
- Roll form tooling allows for a high degree of flexibility. A single set of roll form tools will make almost any length of the same cross-section. Multiple sets of tools for varying length parts are not required.
- It can provide better dimensional control than other competing metal forming processes.
- Repeatability is inherent in the process, allowing easier assembly of roll formed parts into your finished product, and minimizing problems due to “standard” tolerance build up.
- Roll forming is typically a higher speed process.
- Roll forming offers customers a superior surface finish. This makes roll forming an excellent option for decorative stainless steel parts or for parts requiring a finish such as anodizing or powder coating. Also, texture or pattern can be rolled into the surface during forming.
- Roll forming utilizes material more efficiently than other competing processes.
- Roll formed shapes can be developed with thinner walls than competing processes
Roll forming is a continuous process which converts sheet metal into an engineered shape using consecutive sets of mated rolls, each of which makes only incremental changes in the form. The sum of these small changes in form is a complex profile.
