*Detail
The metal deck roll forming machine in Xinnuo is mainly available in some models: 688. 720, 750,915,1000,1025 and so on. 1000model is popular in many countries. In addition to the standard ones, Xinnuo provides custom roll formers to meet clients actual requirements.
In construction, the adoption of metal deck for concrete floor will not only improve the floor’s rigidity, but also cut on the consumption of reinforcement and concrete. The combination of the max binding force between the metal deck and concrete and the stiffener ensures a strong bearing capacity for the metal deck system.
*Features
1. The body of the metal deck roll forming machine is welded from 450mm H steel, with the middle plate welded from 20mm steel plates. Width of the raw material is 1219mm. With an intelligent PLC control system, the length of the metal deck is controlled within 2mm, and the forming speed reaches 6-12m/min.
2. To ensure that the shaft of the roll former won’t get bent due to the high forming speed, we have especially designed several pressure rings for the former. The panels produced by the roll former are of smooth and flat surface.
3. The roll forming machine is equipped with double power system connected with couplings to avoid the concentric problems between the shaft and the reducer.
4. The panels will not get deformed after being sheared. The special cutter allows for small shearing force either for thick or thin panels.
5. The metal deck roll former employs 2inch chain wheel which have been given high-frequency quenching treatment. It runs stably with no noise.
*Applications
Metal deck is extensively applied in the steel structures of power station, electric power equipment company,automobile exhibition hall, steel structure workshop. cement warehouse, steel structure office, airport terminal, railway station, stadium, concert hail, grand theater, large supermarket, logistics center, Olympic venues, etc.
*Floor Deck Roll Forming Machine
Model:1000 Floor Deck
| Configurations | Manual Uncoiler ,Guiding Platform ,Coil Strip Leveler ,Main Machine Of Roll Forming ,Electro-Motor,Cutting Device ,Hydraulic Station ,PLC Control, Supporter Table. |
| Control System | PLC Delta |
| Main Frame | 400mm H-Beam |
| Main Power | 22 kw |
| Pump Power | 7.5 kw |
| Power Supply | 380V, 3-Phase,50Hz |
| Forming Speed | 12-16m/min |
| Roll Station | 24 stands |
| Roller Diameter | 95mm |
| Hydraulic Pressure | 18-20MPa |
| Forming Size | 1000mm |
| Feeding Thickness | 0.7-1.5mm |
| Feeding Width | 1219mm |
| Backboard Thickness | 22mm |
| Chain Size | 66mm |
| Cutter Standard | Cr12 |
| Roller Standard | GCr15 |
| Cr-Plating Size | 0.05mm |
| Overall Size | 15000×1200×1100mm |
| Total Weight | 15T |
*Details Pictures
*Application
♦ COMPANY PROFILE:
Hebei Xinnuo Roll Forming Machine Co., Ltd., not only produce different types of professional roll forming machines, but also develop intelligent automatic roll forming production lines, C&Z shape purline machines, highway guardrail roll forming machine lines, sandwich panel production lines, decking forming machines, light keel machines, shutter slat door forming machines, downpipe machines, gutter machines, etc.
Advantages of Roll Forming A Metal Part
There are several advantages of using roll forming for your projects:
- The roll forming process allows operations such as punching, notching, and welding to be performed in-line. Labor cost and time for secondary operations are reduced or eliminated, reducing part costs.
- Roll form tooling allows for a high degree of flexibility. A single set of roll form tools will make almost any length of the same cross-section. Multiple sets of tools for varying length parts are not required.
- It can provide better dimensional control than other competing metal forming processes.
- Repeatability is inherent in the process, allowing easier assembly of roll formed parts into your finished product, and minimizing problems due to “standard” tolerance build up.
- Roll forming is typically a higher speed process.
- Roll forming offers customers a superior surface finish. This makes roll forming an excellent option for decorative stainless steel parts or for parts requiring a finish such as anodizing or powder coating. Also, texture or pattern can be rolled into the surface during forming.
- Roll forming utilizes material more efficiently than other competing processes.
- Roll formed shapes can be developed with thinner walls than competing processes
