Double Layer Tile Making Machine Product Description
The Double Layer Tile Making Machine is a high-efficiency, automated cold roll forming equipment specially designed for producing two types of metal roof tiles or wall tiles simultaneously. Based on advanced cold forming technology, it realizes one-stop continuous production without high-temperature heating, integrating decoiling, leveling, precision feeding, double-layer synchronous roll forming, hydraulic precision cutting and automatic stacking, which greatly improves production efficiency and reduces labor input.
As a professional tile-making equipment, it adopts a double-layer independent forming structure, which can produce two different specifications or styles of metal tiles (such as corrugated tiles, trapezoidal tiles, glazed tiles) at the same time. This design not only saves a lot of workshop space compared with two single-layer machines, but also allows quick switching between tile types without replacing roller sets, effectively enhancing production flexibility and meeting the diversified needs of customers.
The machine is built with a solid welded steel frame, which has undergone stress relief treatment to ensure stable operation, strong load-bearing capacity and high forming precision. The forming rollers are made of high-quality alloy steel, processed by quenching and tempering to achieve high hardness, wear resistance and long service life, ensuring the consistency and smoothness of the tile surface. Equipped with an intelligent PLC touch screen control system, it supports automatic parameter setting, stepless speed regulation, accurate length counting and fault alarm, making operation simple and easy to master even for unskilled operators.
It is widely used in the construction industry, suitable for processing various metal materials such as galvanized steel sheets, color steel sheets, aluminum sheets and stainless steel sheets into high-quality roof and wall tiles. The machine can be fully customized according to customer requirements, including tile specifications, thickness, forming speed and cutting length, which is an ideal production equipment for building material manufacturers, steel structure factories and metal processing enterprises.
Key Advantages: Energy-saving and environmentally friendly (no high-temperature heating required); High efficiency (double-layer synchronous production, improving output by 80% compared with single-layer machines); High precision (tile size error ≤±0.5mm, smooth surface without burrs); Space-saving and flexible; Easy operation and low maintenance cost. It complies with international quality standards, with reliable performance and perfect after-sales service, helping customers reduce production costs and enhance market competitiveness.
♦ COMPANY PROFILE:
Hebei Xinnuo Roll Forming Machine Co., Ltd., not only produce different types of professional roll forming machines, but also develop intelligent automatic roll forming production lines, C&Z shape purline machines, highway guardrail roll forming machine lines, sandwich panel production lines, decking forming machines, light keel machines, shutter slat door forming machines, downpipe machines, gutter machines, etc.
Advantages of Roll Forming A Metal Part
There are several advantages of using roll forming for your projects:
- The roll forming process allows operations such as punching, notching, and welding to be performed in-line. Labor cost and time for secondary operations are reduced or eliminated, reducing part costs.
- Roll form tooling allows for a high degree of flexibility. A single set of roll form tools will make almost any length of the same cross-section. Multiple sets of tools for varying length parts are not required.
- It can provide better dimensional control than other competing metal forming processes.
- Repeatability is inherent in the process, allowing easier assembly of roll formed parts into your finished product, and minimizing problems due to “standard” tolerance build up.
- Roll forming is typically a higher speed process.
- Roll forming offers customers a superior surface finish. This makes roll forming an excellent option for decorative stainless steel parts or for parts requiring a finish such as anodizing or powder coating. Also, texture or pattern can be rolled into the surface during forming.
- Roll forming utilizes material more efficiently than other competing processes.
- Roll formed shapes can be developed with thinner walls than competing processes
Roll forming is a continuous process which converts sheet metal into an engineered shape using consecutive sets of mated rolls, each of which makes only incremental changes in the form. The sum of these small changes in form is a complex profile.
