Roll forming equipment supplier

More Than 30+ Years Manufacturing Experience

automatic light keel making machine drywall u channel and metal studs machine

Short Description:


  • FOB Price: US $6500- 52000/set
  • Min.Order Quantity: 1 set
  • Supply Ability: 10 sets per Month
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  • Product Detail

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    COMPANY PROFILE:

    what is metal roll forming?

    Product Tags

    automatic light keel making machine drywall u channel and metal studs machine

     

    Metal keel cu shape roll forming machine / light steel gauge metal truss production line Metal keel cu shape roll forming machine / light steel gauge metal truss production line Metal keel cu shape roll forming machine / light steel gauge metal truss production line Metal keel cu shape roll forming machine / light steel gauge metal truss production line Metal keel cu shape roll forming machine / light steel gauge metal truss production line Metal keel cu shape roll forming machine / light steel gauge metal truss production line Metal keel cu shape roll forming machine / light steel gauge metal truss production line Metal keel cu shape roll forming machine / light steel gauge metal truss production line Metal keel cu shape roll forming machine / light steel gauge metal truss production line
    Product Description
    1 Suitable to process Color steel plate, galvanized sheet,

    aluminum coils and etc.2Control SystemPLC Colored Touch Screen3Roller station10 rows or custom4Thickness of feeding material0.3-1.5mm5Productivity35-50m/min6Rollers’ material45# Plating Cr7Diameter of shaft42mm8WeightAbout 2.5T9Size5000*800*1600mm10Voltage380V 50Hz 3phases11Cutter StandardGCr1212Main frame18mm steel welding13Motor power5.5+4 kw

     

    Product Pictures

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    Our Company

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    Packaging & Shipping

     Metal keel cu shape roll forming machine / light steel gauge metal truss production line

     

    Packaging Details: Main machine is nude, the computer control box is packed with wooden frame.
    Main machine is nude in the container, the computer control box is

    packed with wooden packaging.Delivery Detail:20 days

     

     

    Company Information

    Metal keel cu shape roll forming machine / light steel gauge metal truss production line     Hebei Xinnuo Roll Forming Machine Co., Ltd., not only produce different types of professional roll forming machines, but also develop intelligent automatic roll forming production lines, C&Z shape purline machines, highway guardrail roll forming machine lines, sandwich panel production lines, decking forming machines, light keel machines, shutter slat door forming machines, downpipe machines, gutter machines, etc. Metal keel cu shape roll forming machine / light steel gauge metal truss production lineMetal keel cu shape roll forming machine / light steel gauge metal truss production lineMetal keel cu shape roll forming machine / light steel gauge metal truss production lineMetal keel cu shape roll forming machine / light steel gauge metal truss production line

    FAQ

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    Product Overview

    Hebei Xinnuo’s automatic light keel making machine forms drywall U-channels (tracks), C-studs and light steel keel profiles from galvanized strip in one continuous, fully automatic cycle. Feeding, roll forming, in-line punching and hydraulic cut-off run under one PLC, so a single operator can produce thousands of metres of drywall profile per shift at a constant, repeatable quality.

    Technical Specifications

    Parameter Specification
    Suitable material Color steel plate, galvanized sheet, aluminium coil (45# steel, GCr15 roller contact)
    Material thickness 0.3 – 0.8 mm (0.4 – 1.2 mm heavy-duty version available)
    Feeding width Up to 1,000 mm (profile dependent)
    Profile range U-channel / track, C-stud, furring channel, U purlin, drywall keel; single or double row
    Roller stations 12 – 22 stations, split for stud and track
    Main shaft o50 – o75 mm, 45# steel / 40Cr, turned and ground
    Rollers 45# steel or bearing steel GCr15, heat treated HRC 55-62, polished and chrome plated
    Main frame 350 mm H-beam, 14 – 16 mm mid plate
    Main motor 5.5 – 7.5 kW (servo motor option for high-speed lines)
    Production speed 8 – 15 m/min
    Punching Hydraulic in-line punching, quick-change moulds for long slots, round holes and spaced hole patterns
    Cutting PLC controlled hydraulic cut-off, Cr12MoV blade, minimum deformation on the cut face
    Hydraulic station 4 – 5.5 kW with oil cooling fan
    Control system PLC + touch screen (Delta), Omron encoder, production counter, alarm and manual / auto modes, English & Chinese interface
    Power supply 380 V / 50 Hz / 3-phase (220 V, 415 V, 440 V available)
    Price US $6,500 – 52,000 / set, depending on configuration
    Min. order / supply 1 set; up to 10 sets per month
    Warranty 12 months, lifetime technical support

    Application Scenarios

    • Drywall partition systems – U-track and C-stud pairs for commercial office, hotel and hospital fit-outs.
    • Suspended and acoustic ceilings – furring channels and T-grid components.
    • Light gauge steel framing – load-bearing studs for villas, container housing and modular buildings.
    • Distributors and contractors – in-house production of standard and OEM keel profiles to reduce dependence on outside suppliers.
    • Double-row production – one machine producing two profiles simultaneously for high-volume drywall projects.

    Frequently Asked Questions

    Can one machine produce both studs and tracks?

    Yes. Stud and track profiles are normally produced on the same line either as a split (two-row) machine, or by changing dies. A double-row machine lets you run a stud and a track at the same time, which is the most efficient setup for a drywall profile business.

    How is the perforation for screw fixing made?

    Punching is carried out hydraulically in line before cutting. Long slots, round holes and spaced hole patterns each use their own quick-change mould, so a pattern change takes only minutes.

    What keeps the profile dimensionally accurate?

    Rollers are CNC machined and heat treated to HRC 55-62, and the shafts sit in a 350 mm H-beam frame with a thick mid plate, which prevents deflection at full forming load. Cut length is measured by an Omron encoder and controlled by the PLC.

    How much labour does the line need?

    One operator is enough for normal production. A decoiler, automatic feeding and a run-out table keep the line running continuously; the PLC stops the machine automatically when the preset production quantity is reached.

    What is supplied with the machine?

    Forming host, decoiler, hydraulic station, electrical control cabinet, punching moulds, run-out table, standard tool and spare-part kit, English manual and circuit diagram. Overseas installation, commissioning and operator training are available, and all machines carry a 12-month warranty with lifetime technical support.


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    ♦ COMPANY PROFILE:

        Hebei Xinnuo Roll Forming Machine Co., Ltd., not only produce different types of professional roll forming machines, but also develop intelligent automatic roll forming production lines, C&Z shape purline machines, highway guardrail roll forming machine lines, sandwich panel production lines, decking forming machines, light keel machines, shutter slat door forming machines, downpipe machines, gutter machines, etc. 

    Advantages of Roll Forming A Metal Part

    There are several advantages of using roll forming for your projects:

    • The roll forming process allows operations such as punching, notching, and welding to be performed in-line. Labor cost and time for secondary operations are reduced or eliminated, reducing part costs.
    • Roll form tooling allows for a high degree of flexibility. A single set of roll form tools will make almost any length of the same cross-section. Multiple sets of tools for varying length parts are not required.
    • It can provide better dimensional control than other competing metal forming processes.
    • Repeatability is inherent in the process, allowing easier assembly of roll formed parts into your finished product, and minimizing problems due to “standard” tolerance build up.
    • Roll forming is typically a higher speed process.
    • Roll forming offers customers a superior surface finish. This makes roll forming an excellent option for decorative stainless steel parts or for parts requiring a finish such as anodizing or powder coating. Also, texture or pattern can be rolled into the surface during forming.
    • Roll forming utilizes material more efficiently than other competing processes.
    • Roll formed shapes can be developed with thinner walls than competing processes

    Roll forming is a continuous process which converts sheet metal into an engineered shape using consecutive sets of mated rolls, each of which makes only incremental changes in the form. The sum of these small changes in form is a complex profile.

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