# Solar PV Bracket Roll Forming Machine
The **Solar PV Bracket Roll Forming Machine** is a high-performance, precision-engineered metal forming solution designed exclusively for manufacturing photovoltaic support structures. Tailored to the demands of solar energy projects, this machine transforms galvanized steel, aluminum, or stainless steel coils into durable, standardized PV brackets—critical components for securing solar panels in residential, commercial, and utility-scale solar farms.
## Core Features
1. **Full Automation & High Efficiency**
Equipped with PLC control system, touch screen operation interface, and automatic feeding, leveling, punching, cutting, and stacking functions. It achieves continuous production with a forming speed of **8-15m/min**, significantly reducing labor costs and boosting production capacity compared to traditional processing methods.
2. **Precision Forming & Consistent Quality**
Adopts high-hardness alloy steel rollers with CNC machining, ensuring accurate bracket dimensions (tolerance ≤ ±0.2mm) and smooth surface finish without scratches. The adjustable roller gap and mold design guarantee uniform forming for different bracket profiles, meeting strict solar mounting structure standards.
3. **Customizable & Versatile**
Supports flexible customization of PV bracket sizes (length, width, thickness) and profiles (C-shaped, U-shaped, Z-shaped, L-shaped) to match diverse solar panel specifications and installation requirements. The machine is compatible with metal coils of **0.8-3.0mm thickness**, adapting to various raw material types.
4. **Durable & Low Maintenance**
Built with heavy-duty steel frame and reinforced side plates, ensuring stable operation under long-term continuous work. Key components (bearings, motors, hydraulic systems) adopt well-known brands, reducing failure rates and extending service life. The modular design facilitates easy maintenance and mold replacement.
5. **Safety & Compliance**
Integrated with multiple safety protection devices (emergency stop button, safety cover, overload protection) to ensure operator safety. The machine complies with **CE, ISO9001** international standards, meeting export requirements for global markets.
## Application Scope
Ideal for PV bracket manufacturers, solar system integrators, and metal processing factories engaged in solar energy infrastructure projects. The formed PV brackets are widely used in rooftop solar installations, ground-mounted solar farms, and solar tracking systems, providing strong, corrosion-resistant support for solar panels in harsh outdoor environments.
## Why Choose Our Machine?
- Factory direct supply with competitive pricing and customizable solutions.
- Professional pre-sales consultation and on-site installation & training services.
- 12-month warranty and lifelong technical support.
- Energy-saving design with low power consumption, reducing operational costs.
♦ COMPANY PROFILE:
Hebei Xinnuo Roll Forming Machine Co., Ltd., not only produce different types of professional roll forming machines, but also develop intelligent automatic roll forming production lines, C&Z shape purline machines, highway guardrail roll forming machine lines, sandwich panel production lines, decking forming machines, light keel machines, shutter slat door forming machines, downpipe machines, gutter machines, etc.
Advantages of Roll Forming A Metal Part
There are several advantages of using roll forming for your projects:
- The roll forming process allows operations such as punching, notching, and welding to be performed in-line. Labor cost and time for secondary operations are reduced or eliminated, reducing part costs.
- Roll form tooling allows for a high degree of flexibility. A single set of roll form tools will make almost any length of the same cross-section. Multiple sets of tools for varying length parts are not required.
- It can provide better dimensional control than other competing metal forming processes.
- Repeatability is inherent in the process, allowing easier assembly of roll formed parts into your finished product, and minimizing problems due to “standard” tolerance build up.
- Roll forming is typically a higher speed process.
- Roll forming offers customers a superior surface finish. This makes roll forming an excellent option for decorative stainless steel parts or for parts requiring a finish such as anodizing or powder coating. Also, texture or pattern can be rolled into the surface during forming.
- Roll forming utilizes material more efficiently than other competing processes.
- Roll formed shapes can be developed with thinner walls than competing processes
Roll forming is a continuous process which converts sheet metal into an engineered shape using consecutive sets of mated rolls, each of which makes only incremental changes in the form. The sum of these small changes in form is a complex profile.
