Hebei Xinnuo Double Layer Single Sheet Roll Forming Machine – Product Details
Product Overview
Core Advantages
- Double-Layer Design, Double Productivity
The integrated double-layer roll layout enables simultaneous processing of two different types of single sheets (e.g., 840 type + 900 type). Compared with traditional single-layer equipment, productivity is increased by over 80%, effectively reducing energy consumption and labor costs per unit product.
- CNC System, Precise and Controllable
Equipped with a PLC numerical control operating system, it supports parameter presetting and one-click mold change, with forming precision up to ±0.5mm. Driven by servo motors, it operates stably with minimal dimensional error of formed sheets, achieving a finished product qualification rate of 99.9%.
- Wear-Resistant Rolls, Durable in Use
The key component – the roll box is made of high-strength alloy material and quenched to reach a hardness of HRC58-62. The pull rods are precision-machined from 45# steel, featuring high tensile resistance and deformation prevention. The service life of the whole machine is extended by 30%, and maintenance costs are reduced by 25%.
- Energy Saving and Consumption Reduction, Green and Eco-Friendly
Adopting frequency conversion speed regulation technology, it adjusts operating power on demand, saving 15%-20% electricity compared with similar equipment. The operating noise is below 75dB, meeting industrial environmental protection standards.
- Flexible Adaptability, Easy Operation
It supports processing of various sheet thicknesses (0.3-0.8mm), and roll models can be customized according to customer requirements. The whole machine has a compact structure with a small footprint. Equipped with an intelligent fault alarm system, it is easy to operate without requiring professional technicians.
Application Scope
- Production of roof tiles and wall tiles for steel structure workshops and plants
- Processing of enclosure panels for prefabricated houses and container houses
- Forming of decorative metal panels for warehouses and light steel villas
- Supporting single sheet processing equipment for color steel sandwich panel production lines
After-Sales Service
- Free Installation & Commissioning: A professional technical team provides on-site installation, commissioning, and operator training to ensure rapid equipment commissioning.
- Quality Assurance Commitment: 1-year warranty for the whole machine, 2-year warranty for core components (rolls, motors, CNC system), and lifelong maintenance service.
- Spare Parts Supply: A national spare parts warehousing center is established to respond to spare parts needs within 24 hours, with delivery within 48 hours in the province and 72 hours outside the province.
- Technical Support: 7×24-hour online technical guidance is available, regular customer visits are conducted, and equipment upgrade solutions are provided.
About Xinnuo
♦ COMPANY PROFILE:
Hebei Xinnuo Roll Forming Machine Co., Ltd., not only produce different types of professional roll forming machines, but also develop intelligent automatic roll forming production lines, C&Z shape purline machines, highway guardrail roll forming machine lines, sandwich panel production lines, decking forming machines, light keel machines, shutter slat door forming machines, downpipe machines, gutter machines, etc.
Advantages of Roll Forming A Metal Part
There are several advantages of using roll forming for your projects:
- The roll forming process allows operations such as punching, notching, and welding to be performed in-line. Labor cost and time for secondary operations are reduced or eliminated, reducing part costs.
- Roll form tooling allows for a high degree of flexibility. A single set of roll form tools will make almost any length of the same cross-section. Multiple sets of tools for varying length parts are not required.
- It can provide better dimensional control than other competing metal forming processes.
- Repeatability is inherent in the process, allowing easier assembly of roll formed parts into your finished product, and minimizing problems due to “standard” tolerance build up.
- Roll forming is typically a higher speed process.
- Roll forming offers customers a superior surface finish. This makes roll forming an excellent option for decorative stainless steel parts or for parts requiring a finish such as anodizing or powder coating. Also, texture or pattern can be rolled into the surface during forming.
- Roll forming utilizes material more efficiently than other competing processes.
- Roll formed shapes can be developed with thinner walls than competing processes
Roll forming is a continuous process which converts sheet metal into an engineered shape using consecutive sets of mated rolls, each of which makes only incremental changes in the form. The sum of these small changes in form is a complex profile.
