Maintenance personnel can quickly disassemble and replace components, reducing maintenance time and costs. The whole machine complies with EU CE safety standards, having passed electromagnetic compatibility and mechanical safety tests, making it suitable for export to European and American markets.
## Technical Specifications (XN-C200 as Standard Model)
The applicable raw materials include galvanized steel coil, cold-rolled steel coil and colored steel coil. The material thickness ranges from 1.5-3.0mm, forming width from 80-200mm and forming height from 40-120mm. The forming speed is adjustable between 8-15m/min, and the cutting method adopts hydraulic cutting. The control system is PLC plus touch screen, and the power supply is 380V/50Hz/3Phase, which can be customized to 220V/60Hz according to customer needs. The total power of the machine is 15-22KW, the weight is 8-12T, and the overall dimension is 6500×1200×1500mm, which can also be customized based on specific requirements.
## Production Process Flow
1. **Coil Loading**: Use a crane to hoist the steel coil to the hydraulic decoiler.
2. **Automatic Uncoiling & Leveling**: The decoiler uncoils the steel coil, and the leveling device straightens the coil to ensure flatness.
3. **Punching (Optional)**: The hydraulic punching system punches holes according to preset parameters.
4. **Roll Forming**: The steel strip is gradually formed into C-shaped purlin through multiple groups of forming rollers.
5. **Length Measuring & Cutting**: The encoder measures the length accurately, and the hydraulic cutter cuts the purlin to the required size automatically.
6. **Output & Stacking**: The finished purlin is conveyed to the discharge rack for centralized stacking and packaging.
## After-Sales Service Commitment
- **Warranty Service**: We provide a 12-month free warranty for the whole machine, excluding wearing parts such as rollers and cutting blades.
- **On-Site Installation & Training**: Professional technicians will be sent to the customer’s factory for free installation, debugging and operation training until the customer’s staff can operate the machine proficiently.
- **Spare Parts Supply**: We supply original spare parts at preferential prices for a long time, with urgent parts delivered within 3-7 working days.
- **Technical Support**: 24-hour online technical consultation service is available. If the machine fails, our engineers will provide solutions within 2 hours, and send technicians to the site for maintenance if necessary.
## Why Choose Hebei Xinnuo?
- **10+ Years of Industry Experience**: We specialize in the R&D and manufacturing of metal roll forming equipment, with mature technology and rich project cases.
- **Customized Solutions**: We can customize the machine’s specifications, functions and control system according to the customer’s specific production needs.
- **Cost-Effective Products**: Factory direct sales without middlemen, providing high-quality equipment at competitive prices.
- **Global Export Experience**: Our products have been exported to more than 50 countries and regions, with a customer satisfaction rate of over 95%.
Choose Hebei Xinnuo C Type Purlin Roll Forming Machine, and get a reliable partner for your steel structure production line!
♦ COMPANY PROFILE:
Hebei Xinnuo Roll Forming Machine Co., Ltd., not only produce different types of professional roll forming machines, but also develop intelligent automatic roll forming production lines, C&Z shape purline machines, highway guardrail roll forming machine lines, sandwich panel production lines, decking forming machines, light keel machines, shutter slat door forming machines, downpipe machines, gutter machines, etc.
Advantages of Roll Forming A Metal Part
There are several advantages of using roll forming for your projects:
- The roll forming process allows operations such as punching, notching, and welding to be performed in-line. Labor cost and time for secondary operations are reduced or eliminated, reducing part costs.
- Roll form tooling allows for a high degree of flexibility. A single set of roll form tools will make almost any length of the same cross-section. Multiple sets of tools for varying length parts are not required.
- It can provide better dimensional control than other competing metal forming processes.
- Repeatability is inherent in the process, allowing easier assembly of roll formed parts into your finished product, and minimizing problems due to “standard” tolerance build up.
- Roll forming is typically a higher speed process.
- Roll forming offers customers a superior surface finish. This makes roll forming an excellent option for decorative stainless steel parts or for parts requiring a finish such as anodizing or powder coating. Also, texture or pattern can be rolled into the surface during forming.
- Roll forming utilizes material more efficiently than other competing processes.
- Roll formed shapes can be developed with thinner walls than competing processes
Roll forming is a continuous process which converts sheet metal into an engineered shape using consecutive sets of mated rolls, each of which makes only incremental changes in the form. The sum of these small changes in form is a complex profile.
