Composite Panel Roll Forming Machine | Full Automatic Production Line
Product Overview
As a leading manufacturer of metal forming equipment, we engineer our Composite Panel Roll Forming Machine to meet the rigorous demands of modern prefabricated building material production. This all-in-one production line is designed for the continuous manufacturing of EPS, Rock Wool, PU, and Glass Wool sandwich panels.
Integrating 8 core processes into a single automated system, our machine eliminates manual handling errors, ensuring that every panel produced meets the highest standards of flatness, adhesion, and dimensional accuracy. It is the ideal core equipment for large-scale prefab house factories, steel structure contractors, and insulation material suppliers worldwide.
Key Features & Advantages
1. Heavy-Duty Frame Structure for Ultimate Stability
- Welded & Stress-Relieved Body: The main frame is constructed from thickened H-beam steel, fully welded and processed through high-temperature stress relief. This eliminates structural deformation caused by long-term heavy loads, ensuring a service life of over 15 years.
- High Precision Transmission: Equipped with imported high-precision gears and hardened shafts, the transmission system guarantees minimal backlash and smooth operation even at maximum production speed.
2. Intelligent PLC Control System
- User-Friendly HMI: The 10-inch industrial touch screen allows for one-click recipe selection. Store up to 50 different panel specifications and switch between them in seconds.
- Servo-Driven Cutting: Adopting a servo motor for the cutting system, the machine achieves a cutting precision of ±0.5mm. This is critical for projects requiring modular assembly and tight tolerances.
- Real-Time Monitoring: The system provides real-time data on production speed, output count, and fault diagnostics, significantly reducing downtime.
3. Advanced Gluing & Laminating Technology
- Double-Screw Glue Spreading System: Ensures uniform glue application across the entire width of the panel. The glue amount is adjustable via the PLC, reducing material waste by up to 20%.
- Multi-Roller Pressing Unit: The combination of upper and lower steel rollers with adjustable pressure ensures perfect adhesion between the core material and the steel sheet, eliminating delamination.
Technical Parameters
表格
| Item | Specification |
|---|---|
| Raw Material | Color Steel Coil, Galvanized Steel Coil (0.4-0.8mm) |
| Core Material | EPS, Rock Wool, PU, Glass Wool (50-200mm) |
| Effective Width | 950mm, 1000mm, 1150mm (Customizable) |
| Production Speed | 0-15 m/min (Variable Frequency Control) |
| Power Supply | 380V/50Hz/3Phase (Customizable for local voltage) |
| Total Power | 55KW – 90KW (Depends on configuration) |
| Machine Weight | Approx. 18-25 Tons |
Applications
Our sandwich panels produced by this line are widely used in:
- Prefabricated Buildings: Labor camps, container houses, modular homes.
- Industrial Facilities: Steel structure workshops, warehouses, logistics centers.
- Cold Chain Storage: Cold rooms, freezers, refrigerated warehouses (PU panel configuration).
- Clean Environments: Hospitals, pharmaceutical factories, food processing plants.
Why Choose Us?
- OEM/ODM Expertise: We offer full customization, including roller design, frame length, and auxiliary equipment integration, to fit your specific production needs.
- Comprehensive After-Sales Service: We provide free overseas installation, commissioning, and operator training. Our 24/7 technical support team speaks multiple languages, including English, Spanish, and Arabic.
- Global Certifications: Our machines comply with CE, ISO 9001, and SGS standards, ensuring they meet the import requirements of your country.
版本二：营销转化型 (Benefit-Oriented Focus)
适用场景：中东、东南亚、南美等注重性价比、交期和服务的新兴市场。
核心特点：侧重效益，语气亲切，强调快速回本和无忧售后。
High Efficiency Composite Panel Machine | Automatic Sandwich Panel Production Line
Product Introduction
Are you looking to expand your production capacity and capture more market share in the prefabricated building industry? Our Automatic Composite Panel Roll Forming Machine is the perfect solution to boost your productivity and reduce labor costs.
Designed for ease of use and maximum output, this machine produces high-strength insulation panels with minimal operator intervention. Whether you need to produce wall panels for a construction site or roof panels for a warehouse, our production line delivers consistent quality, ensuring your products stand out in a competitive market.
What Makes Our Machine the Best Choice for Your Business?
✅ Unmatched Automation Saves Labor Costs
Say goodbye to labor-intensive production. Our machine automatically handles decoiling, feeding, forming, gluing, laminating, cutting, and stacking. A single operator can manage the entire line, reducing your labor force by 60% compared to traditional semi-automatic equipment.
✅ Fast ROI with High Production Efficiency
Equipped with a high-power variable frequency drive, the machine can reach a speed of 15 meters per minute. This means you can fulfill large orders in a shorter time, improving your cash flow and allowing you to take on more projects. The precision cutting system also minimizes material waste, further increasing your profit margins.
✅ Durable Design for Continuous Operation
We understand that in the manufacturing industry, time is money. That’s why our machine is built with wear-resistant components and a dust-proof design, allowing it to run 24 hours a day, 7 days a week, without frequent breakdowns. The heavy-duty rollers are chrome-plated to prevent rust and ensure smooth forming for years.
✅ Flexible Customization for All Markets
No matter what type of panel your customers need, we can configure the machine to meet the demand. From standard EPS panels for low-cost housing to fireproof Rock Wool panels for commercial buildings, our versatile design supports all popular core materials and thicknesses. We also customize the machine’s voltage and plug standard to match your local electrical system.
Machine Configuration List
- Decoiler System: Hydraulic decoiler with coil car (5 Ton/10 Ton capacity options).
- Roll Forming System: 18-22 stations of forming rollers, made of GCr15 bearing steel.
- Gluing System: Automatic glue mixer with anti-clogging nozzles.
- Laminating & Pressing System: Hydraulic pressing unit with adjustable pressure.
- Cutting System: Flying saw cutting with servo positioning.
- Stacking System: Automatic stacking machine with counting function.
- Electrical System: Schneider/Siemens PLC and touch screen.
Packaging & Shipping
- Packaging: The machine is wrapped in plastic film to prevent rust and then loaded into standard ocean freight containers. Vulnerable parts are packed in wooden cases.
- Shipping: We have long-term cooperation with Maersk and COSCO, ensuring safe and timely delivery to any port in the world. We can also arrange door-to-door delivery for your convenience.
Our Service Commitment
We don’t just sell machines; we build long-term partnerships.
- Pre-Sale: Free factory layout design and production line planning.
- During Sale: Real-time update of production progress and photos/videos of the finished machine.
- After-Sale: 12-month warranty on all major components. Our technical engineers are available to fly to your country for maintenance within 72 hours.
♦ COMPANY PROFILE:
Hebei Xinnuo Roll Forming Machine Co., Ltd., not only produce different types of professional roll forming machines, but also develop intelligent automatic roll forming production lines, C&Z shape purline machines, highway guardrail roll forming machine lines, sandwich panel production lines, decking forming machines, light keel machines, shutter slat door forming machines, downpipe machines, gutter machines, etc.
Advantages of Roll Forming A Metal Part
There are several advantages of using roll forming for your projects:
- The roll forming process allows operations such as punching, notching, and welding to be performed in-line. Labor cost and time for secondary operations are reduced or eliminated, reducing part costs.
- Roll form tooling allows for a high degree of flexibility. A single set of roll form tools will make almost any length of the same cross-section. Multiple sets of tools for varying length parts are not required.
- It can provide better dimensional control than other competing metal forming processes.
- Repeatability is inherent in the process, allowing easier assembly of roll formed parts into your finished product, and minimizing problems due to “standard” tolerance build up.
- Roll forming is typically a higher speed process.
- Roll forming offers customers a superior surface finish. This makes roll forming an excellent option for decorative stainless steel parts or for parts requiring a finish such as anodizing or powder coating. Also, texture or pattern can be rolled into the surface during forming.
- Roll forming utilizes material more efficiently than other competing processes.
- Roll formed shapes can be developed with thinner walls than competing processes
Roll forming is a continuous process which converts sheet metal into an engineered shape using consecutive sets of mated rolls, each of which makes only incremental changes in the form. The sum of these small changes in form is a complex profile.
