Trapezoidal Single Board Forming Machine – Product Description
As a key equipment in the metal building material processing industry, the trapezoidal single board forming machine is specially developed to produce trapezoidal metal single boards for building enclosure. It adopts advanced cold roll forming technology, which can efficiently process various metal raw materials into high-quality trapezoidal products with standard specifications, widely applied in industrial workshops, warehouses, commercial buildings, residential buildings and other projects. Whether it is roof cladding, wall panel or partition board, this machine can meet the strict requirements of building construction, with reliable performance, energy saving and environmental protection, and has become an essential production tool for metal processing enterprises.
1. Product Features & Core Advantages
1.1 Efficient and Energy-Saving Production
The machine adopts a integrated design of feeding, forming and cutting, realizing continuous automatic production without intermittent operation. Compared with traditional processing equipment, it saves 30% of energy consumption and improves production efficiency by 50% above. The production speed can be adjusted freely between 5-15m/min, which can meet the production needs of different scales. At the same time, the equipment adopts a closed structure, which reduces noise pollution and dust emission, complying with environmental protection standards and creating a comfortable working environment for operators.
1.2 High Adaptability to Raw Materials
It is compatible with various metal coils, including color steel plate (0.3-1.2mm), galvanized steel plate (0.4-1.5mm), aluminum-magnesium-manganese plate (0.5-1.0mm) and other common building metal materials. The forming mold can be customized according to customer needs, supporting the production of trapezoidal single boards with different specifications (wave height: 20-80mm, wave spacing: 100-300mm), which can flexibly adapt to the diverse requirements of different building projects.
1.3 Stable Quality and Long Service Life
The forming rolls are made of high-quality alloy steel,经过 precision machining and heat treatment, which has high hardness, wear resistance and corrosion resistance, ensuring long-term stable operation without deformation. The hydraulic shearing system adopts imported seals and high-pressure oil pump, with fast shearing speed, smooth cut and no burrs. The electrical system adopts famous brand components, with reliable performance, strong anti-interference ability and low failure rate, reducing maintenance costs and extending the service life of the equipment to more than 10 years.
2. Application Scenarios
This trapezoidal single board forming machine is mainly used in the production of trapezoidal metal single boards for building enclosure systems. It is widely used in: industrial plants, logistics warehouses, large-span workshops, commercial complexes, residential communities, prefabricated buildings, and other fields. The trapezoidal single boards produced by this machine have the advantages of light weight, high strength, good waterproof performance, beautiful appearance and easy installation, which can effectively improve the construction efficiency and reduce the overall cost of the project.
3. Easy Operation & Convenient Maintenance
The machine is equipped with an intelligent control system, with a humanized touch screen operation interface, which can realize one-key start, parameter adjustment, fault self-diagnosis and other functions. The operation process is simple and easy to master, and no professional technical personnel are required. The equipment is designed with a detachable structure, which is convenient for daily maintenance and parts replacement. We provide perfect after-sales service, including on-site installation, commissioning, training and maintenance guidance, to ensure that customers can use the equipment with confidence.
♦ COMPANY PROFILE:
Hebei Xinnuo Roll Forming Machine Co., Ltd., not only produce different types of professional roll forming machines, but also develop intelligent automatic roll forming production lines, C&Z shape purline machines, highway guardrail roll forming machine lines, sandwich panel production lines, decking forming machines, light keel machines, shutter slat door forming machines, downpipe machines, gutter machines, etc.
Advantages of Roll Forming A Metal Part
There are several advantages of using roll forming for your projects:
- The roll forming process allows operations such as punching, notching, and welding to be performed in-line. Labor cost and time for secondary operations are reduced or eliminated, reducing part costs.
- Roll form tooling allows for a high degree of flexibility. A single set of roll form tools will make almost any length of the same cross-section. Multiple sets of tools for varying length parts are not required.
- It can provide better dimensional control than other competing metal forming processes.
- Repeatability is inherent in the process, allowing easier assembly of roll formed parts into your finished product, and minimizing problems due to “standard” tolerance build up.
- Roll forming is typically a higher speed process.
- Roll forming offers customers a superior surface finish. This makes roll forming an excellent option for decorative stainless steel parts or for parts requiring a finish such as anodizing or powder coating. Also, texture or pattern can be rolled into the surface during forming.
- Roll forming utilizes material more efficiently than other competing processes.
- Roll formed shapes can be developed with thinner walls than competing processes
Roll forming is a continuous process which converts sheet metal into an engineered shape using consecutive sets of mated rolls, each of which makes only incremental changes in the form. The sum of these small changes in form is a complex profile.
