Arc Single Board Forming Machine Product Description
The arc single board forming machine is a high-efficiency, high-precision automatic equipment specially designed for the arc forming processing of plates. Integrating advanced mechanical structure and intelligent control technology, it can realize the integrated forming of flat plates into various arc-shaped single boards, completely solving the pain points of traditional forming processes such as low efficiency, poor precision and unstable finished products. It is widely applicable to the arc single board processing needs in various fields such as woodworking processing, architectural decoration, furniture customization and curtain wall manufacturing. It is the core equipment to improve product quality, reduce production costs and realize large-scale mass production.
Core Performance and Technical Advantages
1. Precision Forming, Controllable Quality
The equipment adopts an industrial computer PLC control system, combined with absolute value four-axis control and precision positioning adjustment mechanism, which can accurately control the arc and dimensional precision of arc processing. The forming error is controlled within a very small range, ensuring that each single board has smooth arc lines, flat surface, no waves, wrinkles, cracks and other defects. The inner arc fits closely and the outer arc is smooth and regular, which greatly improves the qualified rate and beauty of finished products. Equipped with quickly replaceable forming press rolls and wooden molds, the press rolls adopt plug-in installation design, which is convenient to replace and low in cost. The molds can be flexibly customized according to processing needs, adapting to arc forming needs of different radii and specifications, with extremely strong versatility. At the same time, the application of flexible pressing technology can effectively balance the internal stress of the plate, avoid rebound and deformation after forming, and ensure the stability of finished products. Even when processing large-size arc single boards, seamless integrated forming can be realized without splicing, eliminating later hidden dangers such as splicing dislocation and moisture absorption cracking.
2. High Efficiency, Energy Saving, Cost Reduction and Efficiency Improvement
Equipped with high-frequency low-temperature hot pressing technology or intelligent hydraulic forming system, compared with the 5-6 hours of curing and shaping time of traditional cold pressing process, this equipment can complete single board forming and shaping in only a few minutes, with efficiency improved by nearly 10 times. The integrated design of automatic feeding, automatic board in and out, automatic tool matching and automatic tool setting, combined with a feeding speed of 8-10m/min, greatly reduces manual intervention. Only 1-2 workers can complete the whole set of operations, significantly reducing labor costs and labor intensity. The equipment adopts energy-saving drive motor and heating device, which greatly reduces energy consumption compared with traditional equipment, and there is no discharge of toxic and harmful substances in the production process, meeting the requirements of green production and energy conservation and emission reduction. Some models adopt the optimal “one with two” combination design, which can synchronously prepare materials for another equipment when one equipment is working, maximizing production capacity and helping enterprises realize large-scale mass production and reduce the processing cost per unit product. In addition, no inner liner is needed in the forming process, which further saves material costs and improves comprehensive economic benefits.
3. Wide Adaptability, Flexibility and Convenience
It can be compatible with a variety of plate types, including solid wood veneer, wood veneer, MDF, resin board, aluminum veneer, ecological board, ceramic insulation integrated board, etc. It is suitable for plate thickness of 0.3-1500mm and maximum processing length of up to 2900mm, which can meet the diversified processing needs of different industries. It can not only process simple arc single boards, but also complete the forming of complex shapes such as hyperboloid and special-shaped arcs. The operation interface of the equipment is simple and easy to understand, equipped with self-developed numerical control system and preset process packages. One key can adapt to various plate thicknesses and arc parameters, no professional technicians are needed, and novices can get started quickly. The machine body is welded with high-strength steel, with stable structure, smooth operation, low noise, and can work continuously for a long time, greatly improving production continuity.
4. Durable, After-sales Guarantee
All core components of the whole machine are made of high-quality steel and precision parts, which have undergone strict heat treatment and precision testing, with wear resistance, corrosion resistance and aging resistance, effectively extending the service life of the equipment. The key transmission parts are equipped with high-quality bearings and sealing devices, reducing wear, lowering the failure rate and minimizing maintenance costs. The equipment is equipped with a complete safety protection system, including emergency stop button, limit protection, overload protection and other devices, which can effectively prevent potential safety hazards during operation and ensure the personal safety of operators and the normal operation of the equipment. At the same time, timely and in-place after-sales service is provided, covering the whole process of equipment installation, commissioning, operation training and fault maintenance. Customized solutions can be provided according to customer needs to ensure the stable operation of the equipment and solve customers’ worries.
Technical Parameters (Regular Model, Customizable)
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Parameter Name
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Regular Parameters
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Remarks
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Rated Power
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3-5KW
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Customizable according to model
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Rated Voltage
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380V 50Hz
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Industrial standard voltage
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Overall Dimension
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1250*2500*1500mm-4600*1300*1200mm
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Different models have different dimensions
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Overall Weight
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1299-2100kg
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Changes with model configuration
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Maximum Processing Length
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2900mm
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Longer size can be customized
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Maximum Processing Thickness
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0.3-1500mm
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Suitable for different plates
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Feeding Speed
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8-10m/min
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Adjustable on demand
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Forming Passes
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9 Passes
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Ensure forming precision
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Hydraulic Station Pressure
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10-12MPa
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Parameters for hydraulic forming model
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Applicable Scenarios
This equipment has a wide range of applications and can meet the arc single board processing needs of many industries. The core application fields include:
- Furniture Customization Industry: Used for the arc single board processing of curved door panels, cabinet doors, sofa armrests, bed heads, office desks and chairs, musical instrument bending parts and other products, adapting to the shape needs of whole-house customization and high-end home furnishing.
- Architectural Decoration Industry: Suitable for the processing of interior doors, door casings, wall panels, roof arc decorative tiles, curtain wall arc single boards, etc., helping to realize popular designs such as door-wall-cabinet integration and arc decoration.
- Industrial Manufacturing Industry: Can be used for the arc forming of shipbuilding shells, chemical equipment cylinders, aluminum profiles, fire doors, building formwork, invisible doors and other products, adapting to the processing needs of industrial components.
- Other Fields: According to customer customization needs, it can adapt to the arc single board processing of more special materials and special shapes, and is widely used in cross-border export, engineering construction and other scenarios.
Product Positioning and Core Value
With “precision, efficiency, energy saving and versatility” as its core positioning, the arc single board forming machine focuses on the core pain points of plate arc forming, and provides cost-effective automatic processing solutions for small and medium-sized enterprises and large-scale processing plants. The equipment can not only greatly improve the processing precision and finished product quality of arc single boards, but also significantly shorten the production cycle, reduce labor and material costs, help enterprises get rid of the dependence on traditional processes, realize large-scale and standardized production, and enhance market competitiveness. Whether it is the quality demand of high-end customization scenarios or the efficiency demand of mass production scenarios, this equipment can be accurately adapted. At the same time, it supports processing customization and cross-border export. It is the preferred equipment for the upgrading and transformation of the plate processing industry, helping enterprises reduce costs and increase efficiency, expand high-value-added product lines, and seize opportunities in the market wave of popular arc design.
♦ COMPANY PROFILE:
Hebei Xinnuo Roll Forming Machine Co., Ltd., not only produce different types of professional roll forming machines, but also develop intelligent automatic roll forming production lines, C&Z shape purline machines, highway guardrail roll forming machine lines, sandwich panel production lines, decking forming machines, light keel machines, shutter slat door forming machines, downpipe machines, gutter machines, etc.
Advantages of Roll Forming A Metal Part
There are several advantages of using roll forming for your projects:
- The roll forming process allows operations such as punching, notching, and welding to be performed in-line. Labor cost and time for secondary operations are reduced or eliminated, reducing part costs.
- Roll form tooling allows for a high degree of flexibility. A single set of roll form tools will make almost any length of the same cross-section. Multiple sets of tools for varying length parts are not required.
- It can provide better dimensional control than other competing metal forming processes.
- Repeatability is inherent in the process, allowing easier assembly of roll formed parts into your finished product, and minimizing problems due to “standard” tolerance build up.
- Roll forming is typically a higher speed process.
- Roll forming offers customers a superior surface finish. This makes roll forming an excellent option for decorative stainless steel parts or for parts requiring a finish such as anodizing or powder coating. Also, texture or pattern can be rolled into the surface during forming.
- Roll forming utilizes material more efficiently than other competing processes.
- Roll formed shapes can be developed with thinner walls than competing processes
Roll forming is a continuous process which converts sheet metal into an engineered shape using consecutive sets of mated rolls, each of which makes only incremental changes in the form. The sum of these small changes in form is a complex profile.
