Composite Panel Forming Machine – Detailed Product Description

1. Product Overview

2. Core Features & Advantages

• Full Automation & Easy Operation: Equipped with a high-performance PLC touch screen control system, the machine supports one-key start/stop, parameter setting (panel length, forming speed, glue amount, etc.), and automatic counting. The user-friendly interface allows operators to master the operation in a short time, reducing the requirement for professional skills and minimizing operational errors.
• High Precision & Stable Quality: Adopting professional precision roll sets made of high-strength alloy material, combined with a servo drive system, the machine achieves a forming accuracy of ±0.3mm. The finished panels feature a flat surface, accurate dimensions, firm bonding between core material and surface sheets, and no warping or deformation, meeting strict industrial quality standards.
• Strong Versatility & Flexibility: Compatible with various surface materials (color steel coils, galvanized steel coils) with a thickness of 0.3-1.2mm, and multiple core materials (EPS, rock wool, PU, glass wool, etc.). The modular design enables quick switching of core materials and panel specifications (wall panels, roof panels, corrugated panels) with simple adjustments, reducing downtime and improving production flexibility.
• High Efficiency & Energy Saving: The adjustable forming speed (2-12 m/min) supports continuous production, with a daily output of 2000-5000 square meters (depending on panel specifications). The optimized transmission structure and energy-saving motor reduce power consumption by 30%-40% compared with traditional equipment, effectively lowering production costs.
• Durable & Safe: The machine body is made of heavy-duty steel, featuring good rigidity, strong load-bearing capacity, and resistance to wear and deformation. The fully enclosed protective cover and emergency stop device ensure the safety of operators during operation. The low-noise design (≤65dB) creates a comfortable working environment, and the overall structure is easy to maintain, extending the service life to 10+ years.

3. Technical Parameters (Standard Model)

4. Working Process

1. Decoiling: The raw steel coil (ID 500mm, OD ≤1300mm, weight ≤5 tons) is loaded onto the 3-position decoiler, which feeds the steel sheet stably with adjustable tension to avoid wrinkling or deviation.
2. Roll Forming: The upper and lower steel sheets are fed into the precision roll forming part, where they are shaped into the required profile (flat, corrugated, etc.) through multi-stage roller pressing, ensuring consistent shape and size.
3. Gluing & Laminating: The automatic gluing system uniformly sprays or coats 2-component PU adhesive on the inner surface of the formed steel sheets. The core material (EPS/rock wool/PU) is then fed into the laminating part, where it is tightly bonded with the upper and lower steel sheets.
4. Pressing & Heating: The composite panel is pressed under constant pressure and heated to the set temperature (adjustable according to glue type), ensuring the adhesive is fully cured and the panel is firmly bonded without delamination.
5. Fixed-Length Cutting: According to the preset length (3-12m, customizable), the hydraulic/pneumatic cutting system cuts the continuous panel into individual pieces with high precision, avoiding deformation during cutting.
6. Automatic Stacking: The finished panels are automatically conveyed to the output table and stacked neatly, reducing manual handling and improving work efficiency.

5. Application Fields

• Prefabricated Buildings: Prefab houses, container houses, temporary offices, worker dormitories, and mobile shelters.
• Industrial Buildings: Factory workshops, warehouses, hangars, steel structure buildings (roof and wall panels).
• Cold Chain & Storage: Cold storages, freezers, constant-temperature warehouses, and food/pharmaceutical storage facilities.
• Construction Insulation: Residential and commercial building roof panels, wall panels, exterior insulation boards, and sound insulation panels.
• Clean Engineering: Food factories, pharmaceutical factories, electronic clean rooms, and laboratory clean areas.

6. Customization & After-Sales Service

Customization Services

• Customization of panel specifications (thickness, width, length, profile type).
• Adaptation to special core materials or surface materials.
• Customization of machine size, voltage, and control language (English, Spanish, Russian, Arabic, etc.).
• Addition of special functions (remote monitoring, automatic deviation correction, etc.).

After-Sales Service

• Warranty: 12-month warranty for core components (motor, PLC, servo system), lifetime technical support.
• Installation & Training: Professional engineers provide on-site installation, commissioning, and operator training to ensure the machine runs smoothly.
• Spare Parts: High-quality original spare parts are available in stock, with global express delivery to minimize downtime.
• Certification Support: Support CE, ISO 9001 certification and various export customs clearance documents to facilitate global shipping.
• After-Sales Response: 24-hour online technical support to solve any operation or maintenance problems in a timely manner.

With advanced technology, reliable performance, and thoughtful service, our Composite Panel Forming Machine is committed to helping global building material manufacturers improve production efficiency, reduce costs, and enhance market competitiveness. We welcome customers from all over the world to consult and cooperate with us.