Automatic Sandwich Panel Forming Machine

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what is metal roll forming?

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Composite Panel Roll Forming Machine — Full Product Description

1. Product Introduction

Our Composite Panel Roll Forming Machine is a fully automatic integrated production line specially designed for continuous manufacturing of high-quality sandwich composite panels. It integrates uncoiling, roll forming, gluing, laminating, heating, fixed-length cutting, and automatic output in one production process.

This machine is widely used for producing EPS, rock wool, PU, glass wool and other core material composite panels, which are widely applied in prefabricated houses, industrial workshops, warehouses, cold storages, clean rooms, roof and wall building insulation systems. With stable performance, high precision, and high efficiency, it is an ideal equipment for building material manufacturing enterprises.

2. Main Features

High degree of automation: PLC touch screen control system, easy operation, stable running, supports length setting and automatic counting.
High production efficiency: Stable forming speed, continuous production, greatly improving output compared with traditional equipment.
High forming precision: Professional roll design, high-strength roller material, ensures flat surface and accurate size of panels.
Wide application: Compatible with various panel types such as wall panels, roof panels, corrugated panels, and insulated panels.
Quick core material switching: Can produce different core composite panels with simple adjustment, strong versatility.
Durable structure: Heavy-duty machine body with good rigidity, low noise, stable operation, long service life.
Safe and reliable: Equipped with complete safety protection devices, meeting industrial safety standards.
Energy saving: Optimized transmission structure, low energy consumption, reducing production cost.

3. Technical Parameters (General Model)

Material of steel sheet: Color steel coil, galvanized steel coil
Material thickness: 0.3–1.2 mm
Panel thickness: 50–200 mm (customizable)
Forming speed: 2–12 m/min (adjustable)
Control system: PLC + touch screen + servo motor control
Cutting system: Hydraulic or pneumatic cutting, fixed-length precision cutting
Gluing system: Automatic glue spraying / coating system
Heating method: Constant temperature control system
Voltage: According to customer’s requirement (380V/220V, 50Hz/60Hz)
Machine size: Customized according to model
Weight: Customized according to model

4. Structure & Working Process

Decoiler: Automatically uncoils the raw steel coil with stable tension.
Roll forming part: Forms the upper and lower steel sheets into the required profile shape.
Gluing & laminating part: Uniformly coats glue and bonds the core material with upper and lower sheets.
Pressing & heating part: Presses and heats to make the panel firmly bonded.
Cutting part: Automatically cuts panels to the set length.
Output table: Finished composite panels are automatically output and stacked.

5. Application Fields

Prefabricated buildings: Prefab houses, container houses, temporary offices
Industrial buildings: Factory workshops, warehouses, steel structure buildings
Cold chain & storage: Cold storages, freezers, constant temperature warehouses
Construction insulation: Roof panels, wall panels, sound insulation panels
Clean engineering: Food factories, pharmaceutical factories, electronic clean rooms

6. Service & Customization

Provide customized design according to customer’s panel size, material, and output demand.
Provide overseas installation, commissioning and operator training.
12-month warranty and long-term technical support.
Supply high-quality spare parts all year round.
Support CE certification and various export customs clearance requirements.

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♦ COMPANY PROFILE:

Hebei Xinnuo Roll Forming Machine Co., Ltd., not only produce different types of professional roll forming machines, but also develop intelligent automatic roll forming production lines, C&Z shape purline machines, highway guardrail roll forming machine lines, sandwich panel production lines, decking forming machines, light keel machines, shutter slat door forming machines, downpipe machines, gutter machines, etc.

Advantages of Roll Forming A Metal Part

There are several advantages of using roll forming for your projects:

The roll forming process allows operations such as punching, notching, and welding to be performed in-line. Labor cost and time for secondary operations are reduced or eliminated, reducing part costs.
Roll form tooling allows for a high degree of flexibility. A single set of roll form tools will make almost any length of the same cross-section. Multiple sets of tools for varying length parts are not required.
It can provide better dimensional control than other competing metal forming processes.
Repeatability is inherent in the process, allowing easier assembly of roll formed parts into your finished product, and minimizing problems due to “standard” tolerance build up.

Roll forming is typically a higher speed process.
Roll forming offers customers a superior surface finish. This makes roll forming an excellent option for decorative stainless steel parts or for parts requiring a finish such as anodizing or powder coating. Also, texture or pattern can be rolled into the surface during forming.
Roll forming utilizes material more efficiently than other competing processes.
Roll formed shapes can be developed with thinner walls than competing processes

Roll forming is a continuous process which converts sheet metal into an engineered shape using consecutive sets of mated rolls, each of which makes only incremental changes in the form. The sum of these small changes in form is a complex profile.

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