Rolling Shutter Door Forming Machine Product Description
Our rolling shutter door forming machine is a high-efficiency, precision-engineered piece of equipment designed specifically for the mass production of high-quality rolling shutter door slats and complete door systems. Integrating advanced mechanical design, automatic control technology and stable operation performance, it is widely applied in workshops, warehouses, commercial stores, industrial plants and residential buildings, providing a reliable and cost-effective solution for rolling shutter door manufacturing enterprises.
Core Features & Advantages
- High Precision Forming: Equipped with hardened and precision-ground forming rollers (material: Cr12MoV), the machine ensures consistent slat thickness, smooth surface and accurate dimension, with a forming precision of ±0.1mm. The slats formed are flat, free of deformation and have strong load-bearing capacity, meeting the strict quality requirements of different rolling shutter door applications.
- Automatic & Efficient Operation: Adopting PLC control system with touch screen operation panel, the machine realizes full-automatic feeding, forming, cutting, punching and counting. The feeding speed can be adjusted steplessly from 5-15m/min, significantly improving production efficiency and reducing labor costs. One operator can complete the entire production process, saving human resources effectively.
- Versatile Compatibility: The machine is adjustable to produce different types and specifications of rolling shutter slats, such as C-type, U-type, Z-type and composite slats, with a slat width range of 75mm-125mm and thickness of 0.3mm-1.2mm. It is compatible with various materials, including galvanized steel sheet, color steel sheet, aluminum sheet and stainless steel sheet, meeting diverse market demands.
- Stable & Durable Performance: The frame is made of high-quality steel plate,经过 welding and tempering treatment, ensuring strong rigidity and resistance to deformation. All key components are selected from well-known brands, with good wear resistance and long service life. The machine operates stably with low noise (≤75dB) and low failure rate, reducing maintenance costs and ensuring continuous production.
- Safe & User-Friendly: Equipped with multiple safety protection devices, including emergency stop button, overload protection, photoelectric protection and limit switch, effectively preventing operational accidents and protecting the safety of operators. The touch screen panel is intuitive and easy to operate, with parameter memory function, facilitating quick adjustment and operation for new users.
Technical Parameters
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Parameter Name
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Specification
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Forming Material
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Galvanized steel sheet, color steel sheet, aluminum sheet, stainless steel sheet
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Material Thickness
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0.3mm – 1.2mm
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Slat Width
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75mm – 125mm (adjustable)
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Forming Speed
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5-15m/min (stepless adjustable)
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Forming Precision
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±0.1mm
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Cutting Method
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Hydraulic cutting / Mechanical cutting (optional)
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Control System
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PLC control with touch screen
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Power Supply
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380V/50Hz, 3-phase (customizable according to regional standards)
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Total Power
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5.5KW – 11KW
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Machine Dimension
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6000mm×800mm×1200mm (L×W×H, customizable)
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Net Weight
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1800kg – 3500kg
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Application Scenarios
This rolling shutter door forming machine is an ideal equipment for rolling shutter door manufacturers, building materials factories and construction companies. It is suitable for producing rolling shutter doors used in various occasions, such as:
- Industrial workshops and warehouses: Used for security and dust-proof, with strong impact resistance.
- Commercial stores and shopping malls: Beautiful appearance, convenient opening and closing, suitable for facade decoration and security.
- Residential buildings: Suitable for garages, balconies and storage rooms, with good thermal insulation and sound insulation performance.
- Special occasions: Such as cold storage, clean workshops, requiring corrosion-resistant and airtight rolling shutter doors (compatible with special materials).
After-Sales Service
We provide comprehensive after-sales service to ensure the smooth operation of your equipment: 1. Free installation and commissioning by professional technicians; 2. One-year quality guarantee for the whole machine (excluding wearing parts); 3. Permanent technical support and spare parts supply at preferential prices; 4. On-site maintenance service within 24-48 hours (according to regional distance).
With advanced technology, reliable quality and thoughtful service, our rolling shutter door forming machine helps you improve production efficiency, reduce costs and enhance market competitiveness. Welcome to contact us for more details and customized solutions!
♦ COMPANY PROFILE:
Hebei Xinnuo Roll Forming Machine Co., Ltd., not only produce different types of professional roll forming machines, but also develop intelligent automatic roll forming production lines, C&Z shape purline machines, highway guardrail roll forming machine lines, sandwich panel production lines, decking forming machines, light keel machines, shutter slat door forming machines, downpipe machines, gutter machines, etc.
Advantages of Roll Forming A Metal Part
There are several advantages of using roll forming for your projects:
- The roll forming process allows operations such as punching, notching, and welding to be performed in-line. Labor cost and time for secondary operations are reduced or eliminated, reducing part costs.
- Roll form tooling allows for a high degree of flexibility. A single set of roll form tools will make almost any length of the same cross-section. Multiple sets of tools for varying length parts are not required.
- It can provide better dimensional control than other competing metal forming processes.
- Repeatability is inherent in the process, allowing easier assembly of roll formed parts into your finished product, and minimizing problems due to “standard” tolerance build up.
- Roll forming is typically a higher speed process.
- Roll forming offers customers a superior surface finish. This makes roll forming an excellent option for decorative stainless steel parts or for parts requiring a finish such as anodizing or powder coating. Also, texture or pattern can be rolled into the surface during forming.
- Roll forming utilizes material more efficiently than other competing processes.
- Roll formed shapes can be developed with thinner walls than competing processes
Roll forming is a continuous process which converts sheet metal into an engineered shape using consecutive sets of mated rolls, each of which makes only incremental changes in the form. The sum of these small changes in form is a complex profile.
