CZ Purlin Roll Forming Machine – Practical Version Details
Our CZ purlin roll forming machine is a user-friendly, low-maintenance automatic cold roll forming equipment, specially developed for the mass production of standard and customized C/Z steel purlins. It is designed to meet the actual production needs of small, medium and large enterprises, with simple operation, stable performance and strong adaptability, which can effectively solve the pain points of high labor cost, low efficiency and poor product consistency in traditional purlin production.
Key Features (Practical Orientation)
- Easy to Operate, No Professional Skills Required: The machine adopts simplified PLC touch screen control, with clear operation interface and simple parameter setting. Even operators without professional training can master the operation skills in 1-2 days. It supports one-key start/stop, automatic fault prompt, and reduces the difficulty of operation and management.
- Low Maintenance Cost, Long Service Cycle: The core components (rollers, reducer, hydraulic system) are made of high-quality materials and processed by precision technology, with strong wear resistance and low failure rate. The machine is designed with a detachable structure, which is convenient for daily inspection, cleaning and maintenance, and reduces maintenance time and cost.
- Wide Adaptability to Materials: It can process various common steel coils, including galvanized steel coil, cold-rolled steel coil, colored steel coil and ordinary carbon steel coil, with a material thickness range of 1.0-3.5mm. It is suitable for different material requirements of construction projects, and improves the utilization rate of raw materials.
- Stable Forming, Consistent Product Quality: The forming stations are scientifically designed and optimized, and the roller gap is accurately adjusted to ensure that the formed C/Z purlins have uniform specifications, straight appearance, smooth surface and no deformation. The dimensional error is controlled within ±0.5mm, which meets the national steel structure construction standards.
- Space-Saving Design: The machine adopts an integrated compact design, which integrates decoiling, leveling, punching, forming, cutting and receiving into one, saving production space. It is suitable for factories with limited space, and improves the utilization rate of workshop space.
Basic Technical Parameters
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Parameters
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Details
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Model
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CZ60-350 (customizable)
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Applicable Material
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Galvanized steel, cold-rolled steel, colored steel, carbon steel
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Material Thickness
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1.0-3.5mm
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Purlin Size
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C60-C350mm, Z60-Z350mm (adjustable)
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Forming Speed
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6-15m/min (stepless adjustable)
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Forming Stations
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14-20 stations
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Cutting Mode
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Hydraulic cutting, no burrs
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Control System
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PLC + touch screen, automatic control
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Power Supply
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380V 3Phase 50Hz (customizable)
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Machine Weight
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10-18 tons
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Machine Size (L×W×H)
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10×1.6×2.0m (customizable)
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Product Advantages in Actual Production
Compared with traditional purlin production equipment and manual processing, our CZ purlin roll forming machine has obvious advantages in actual production:
- Reduce Labor Cost: Fully automatic production, only 1 operator is needed for the whole line, which reduces the number of operators and labor intensity.
- Improve Production Efficiency: The forming speed is fast, and the daily output can reach 600-1200 meters, which is 3-5 times that of manual processing.
- Ensure Product Consistency: The machine adopts automatic control, which avoids the influence of human factors on product quality, and the specifications and dimensions of finished products are uniform.
- Save Raw Materials: The punching and cutting positions are accurate, which reduces material waste and improves the utilization rate of steel coils by more than 5%.
- Strong Adaptability: It can produce different specifications of C/Z purlins by adjusting parameters, which meets the diverse needs of different construction projects.
Application Scenarios
The C/Z purlins produced by this machine are widely used in various fields, mainly including:
- Residential and industrial steel structure buildings
- Warehouses, logistics centers and workshops
- Agricultural greenhouses, breeding bases and poultry houses
- Temporary buildings, construction site offices and dormitories
- Roof and wall support of shopping malls, exhibition halls and other buildings
Maintenance & After-Sales Support
Daily Maintenance Tips
- Check the lubrication of the machine regularly (once a week), and add lubricating oil in time to ensure the normal operation of the transmission system.
- Clean the forming rollers and punching unit regularly to avoid the accumulation of dust and debris affecting the forming quality.
- Check the electrical components and wires regularly to avoid short circuit and other faults.
- Store the machine in a dry and ventilated place to avoid rust and corrosion of the machine body and components.
After-Sales Support
- Free Training: Provide free on-site or online operation and maintenance training for operators.
- Warranty Service: 1-year free warranty, and free replacement of damaged parts (excluding wearing parts) during the warranty period.
- Technical Guidance: 24-hour online technical team, providing timely maintenance guidance and fault handling solutions.
- Spare Parts Supply: Provide original spare parts at cost price for life, ensuring timely supply.
♦ COMPANY PROFILE:
Hebei Xinnuo Roll Forming Machine Co., Ltd., not only produce different types of professional roll forming machines, but also develop intelligent automatic roll forming production lines, C&Z shape purline machines, highway guardrail roll forming machine lines, sandwich panel production lines, decking forming machines, light keel machines, shutter slat door forming machines, downpipe machines, gutter machines, etc.
Advantages of Roll Forming A Metal Part
There are several advantages of using roll forming for your projects:
- The roll forming process allows operations such as punching, notching, and welding to be performed in-line. Labor cost and time for secondary operations are reduced or eliminated, reducing part costs.
- Roll form tooling allows for a high degree of flexibility. A single set of roll form tools will make almost any length of the same cross-section. Multiple sets of tools for varying length parts are not required.
- It can provide better dimensional control than other competing metal forming processes.
- Repeatability is inherent in the process, allowing easier assembly of roll formed parts into your finished product, and minimizing problems due to “standard” tolerance build up.
- Roll forming is typically a higher speed process.
- Roll forming offers customers a superior surface finish. This makes roll forming an excellent option for decorative stainless steel parts or for parts requiring a finish such as anodizing or powder coating. Also, texture or pattern can be rolled into the surface during forming.
- Roll forming utilizes material more efficiently than other competing processes.
- Roll formed shapes can be developed with thinner walls than competing processes
Roll forming is a continuous process which converts sheet metal into an engineered shape using consecutive sets of mated rolls, each of which makes only incremental changes in the form. The sum of these small changes in form is a complex profile.









